In medical device manufacturing, the highest quality, safety, and efficacy standards are non-negotiable. You need a precision assembly process that seamlessly integrates.
When patient health and well-being depend on safe and effective medical devices, you need confidence that each component is precisely crafted. Top-tier quality and functionality are essential, so you need an assembly team that ensures seamless integration and functionality and delivers quality, reliability, and performance.
Experts in total assembly, Pinnacle Precision is recognized as a premier provider of full-service metal part assembly solutions for the medical industry. We leverage decades of experience and technical expertise to deliver total assembly solutions to customers across the globe.
Our total assembly process matches form and function, seamlessly integrating parts, components, wire harnesses, and other hardware into complete solutions for critical medical applications.
Understanding Total Assembly
Total assembly plays a crucial role within the medical industry, ensuring the reliability, safety, and effectiveness of medical devices by providing a flawless, consistent finish and fit.
In medical device manufacturing, the highest quality, safety, and efficacy standards are non-negotiable. You need a precision assembly process that seamlessly integrates various components to deliver performance and reliability that will stand up in even the most trying conditions. When even the smallest deviation can have significant implications for patient care and outcomes, you need to work with a manufacturer who can perform the entire assembly process in-house and maintain tight tolerances and quality standards throughout.
That’s the Pinnacle difference. By streamlining the manufacturing process with Pinnacle’s proven total assembly process, you can avoid the complexity of managing multiple suppliers for individual components, saving valuable time and resources.
This turn-key solution delivers the perfect fit and functionality of your sheet metal components. It streamlines the entire production process, reducing lead times and costs by consolidating various fabrication steps under one roof.
Leaders in Medical Manufacturing
When you require top-tier quality and functionality in metal products for the medical industry, you need a trusted assembly team renowned for delivering exactness and precision.
With decades of experience working with medical-grade alloys and finishes, our customers have confidence while building ventilators, scientific instruments, and cabinets that house sensitive life-saving technologies.
Carefully considering tolerances, alignment, and functional requirements, our experienced team of assemblers ensures that every piece fits together flawlessly and performs its intended function with utmost efficiency and durability. They also save our customers time and money by installing hardware and sealants.
As proven experts in assembling metal parts, we are prepared to take on any challenge that helps speed up the time it takes for you to get a part into production. With unmatched expertise, machines, and tooling, we deliver exactness and precision in applying various seals and installing hardware.
Delivering Innovation and Precision During a Pandemic
The COVID-19 pandemic completely changed the landscape for nearly every industry, but none more so than medical. The pandemic created an urgent need for a range of medical equipment, and ventilators were top of the list.
Demonstrating remarkable agility and innovation, Pinnacle Precision was able to step up and respond to the urgent needs of the medical industry despite the unprecedented challenges the pandemic presented. Our team swiftly mobilized to support our client, a local medical equipment manufacturer, in ramping up ventilator production to meet the skyrocketing demand.
With a surge in ventilator orders, production soared from around 30 units per quarter pre-pandemic to over 500 units per quarter at the peak of the crisis. From the time the initial purchase order was received to the first delivery, we achieved an impressive turnaround time of just three weeks. With our integrated approach to manufacturing, we were able to scale up production impressively and maintain stringent quality standards. The Pinnacle team demonstrated exceptional teamwork, adaptability, and resilience throughout this project, making this remarkable feat possible.
The secret to our success was in our streamlined production processes. The collaboration between the Customer Service team, Technical team, and Production crew ensured seamless coordination and precision at every stage of manufacturing.
The finishing team carefully powder-coated and silk-screened each ventilator component to ensure the highest level of quality and safety—a level of precision and care essential when producing medical devices destined for critical care settings.
Pinnacle's Added Value Services
Here at Pinnacle, we tackle every project with our team-forward integrated approach and solutions-first mentality.
We’re all about helping our customers, especially within the medical industry, and one way we do that is by delivering value-added services.
Our manufacturing experts utilize CNC laser cutting and punch presses to produce precise sheets that are then delivered to our machining, forming, welding, and finishing departments. From there, we help our customers with value-added services like assembly, hardware installation, and seal applications before Pinnacle’s quality assurance team carefully examines the final product.
Our experience on the ventilator project is a great example of value-added services. We exceeded our client’s expectations and helped them expedite the production process at their facility by installing hardware, components, and seals here. Our work ensured the timely delivery of ventilators to hospitals and clinics nationwide and reinforced our reputation as a trusted partner in the medical manufacturing space.
Pinnacle’s Customer-Centric Approach
At Pinnacle, our customers come first. Each project that comes into our Southern California headquarters receives the highest level of attention. Our Customer Support team excels in translating customer needs into actionable plans for our Technical, Production, and Quality Assurance teams.
Our team considers every aspect of the final product, considering everything connected or attached to it to meet the highest functional standards. We match material tolerances and component alignments to ensure that every piece fits together flawlessly and performs its intended function with utmost efficiency and durability.
You only have to look as far as the pandemic to see our customer-centric approach in full swing. Despite the challenges posed by the pandemic, Pinnacle Precision remained operational throughout, demonstrating our unwavering commitment to supporting our clients and the broader healthcare community.
With a commitment to reliability and dedication to our customers’ needs, we were able to maintain continuity of operations while delivering exceptional results, even in the face of adversity.
Assemblies built to trust
For leading medical instrument suppliers, patient safety and well-being is paramount. When you require top-tier quality and functionality in metal products, you need a trusted assembly team renowned for delivering precision.
The team at Pinnacle are experts in full-service Total Assembly, ensuring that every piece fits together flawlessly and performs its intended function with utmost efficiency and durability. Our quality assurance pros ensure parts adhere to the most stringent requirements to keep medical professionals and patients healthy.
Our success during the pandemic serves as a testament to our capabilities and firmly positions us as a trusted contract manufacturing partner for the medical industry.
If you’re looking for a reliable manufacturing partner who’s capable of delivering high-quality, fully integrated solutions for medical device production, we can help. Tell us about your project today.